Showcase
Our strengths in process planning, tooling and development, programming, and the best-sourced finishing, enable us to execute a diversity of precision machining and assembly projects. Showcased below are examples of ongoing projects, detailing the challenges, approaches, outcomes and highlights of each.
Challenge: Rapid development of 21 complex parts, in aluminium and steel, for a US$ 14 billion aerospace major.
Approach: Spark Engineers executed this project by evolving an optimal manufacturing sequence best suited for the volumes; designing and manufacturing specialised fixtures; and selecting latest technology tools and engineering services (including PPAP & PFMEA). We had a SPOC work closely with the customer to ensure swift response and on-time completion of project.
Outcome: Based on our ability to sustain demanding quality standards and consistently supply on time (while also offering substantial cost savings), we helped our customer address his supply chain risk by ensuring uninterrupted production and delivery schedules.
Challenge: Rapid development of 21 complex parts, in aluminium and steel, for a US$ 14 billion aerospace major.
Approach: Spark Engineers executed this project by evolving an optimal manufacturing sequence best suited for the volumes; designing and manufacturing specialised fixtures; and selecting latest technology tools and engineering services (including PPAP & PFMEA). We had a SPOC work closely with the customer to ensure swift response and on-time completion of project.
Outcome: Based on our ability to sustain demanding quality standards and consistently supply on time (while also offering substantial cost savings), we helped our customer address his supply chain risk by ensuring uninterrupted production and delivery schedules.
Challenge: Rapid development of 21 complex parts, in aluminium and steel, for a US$ 14 billion aerospace major.
Approach: Spark Engineers executed this project by evolving an optimal manufacturing sequence best suited for the volumes; designing and manufacturing specialised fixtures; and selecting latest technology tools and engineering services (including PPAP & PFMEA). We had a SPOC work closely with the customer to ensure swift response and on-time completion of project.
Outcome: Based on our ability to sustain demanding quality standards and consistently supply on time (while also offering substantial cost savings), we helped our customer address his supply chain risk by ensuring uninterrupted production and delivery schedules.
| Product Description | Brackets & Housings (components & sub-assemblies) |
| Machining Processes | CNC Turning, CNC Milling, Heat Treating |
| Part Dimension Envelope | 600 mm x 400 mm x 100 mm |
| Tightest Tolerance | ± .0001″ |
| Material Used/Finish | SS 15-5PH, 17-4PH (solution treated, passivated); Aluminium 7050 – T7451 (PU walkway coating per PS 2017) |
| In-process Testing/Inspection | Dimensional Inspection, Hardness Testing, FPI, Tensile Strength Testing |
| Industry for Use | Aerospace |
| Delivery Location | USA |
| Standards Met | Customer Specifications; ISO 9001 : 2008; AS 9100 |